Product Description
We have attained nonpareil position as a manufacturer, supplier and exporter of CNC Vertical Broaching Machine that is utilized in the work pieces for finishing surfaces. This machine is made by using great quality stainless steel and other required materials with the assistance of modern technology. It is appreciated in the market because of its superb performance, great quality and high durability. Before final dispatch, we tested CNC Vertical Broaching Machine on various quality parameters to deliver defect free range of items to our clients.
Technical Specification
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Capacity
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5-50 Tons
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Frequency
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50-60 Hz
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Voltage
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250-300 V
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Material
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Mild Steel
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Brand
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Velocity
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Advanced Automation and EfficiencyWith its PLC-based control system and CNC automation, the vertical broaching machine boosts productivity by reducing manual intervention. Short cycle times are achieved through rapid tool changes and high-speed servo motors, supporting efficient production operations for gears, splines, and keyways.
Precision Engineering for Demanding TasksThis broaching machine excels in gear cutting and internal keyway operations, providing high-precision results on various workpieces. Its rigid structure, variable spindle speed, and integrated cooling system allow for accurate machining, minimized tool wear, and extended machine life.
Enhanced Safety and User ExperienceOperator safety and usability are prioritized with features such as a comprehensive touchscreen interface, safety interlocks, and automatic lubrication. The quiet motor (<70 dB) and integrated coolant system further support a comfortable and efficient workplace.
FAQ's of CNC Vertical Broaching Machine:
Q: How does the rapid tool change system work on this CNC vertical broaching machine?
A: The rapid tool change system allows operators to switch broaching tools efficiently with minimal downtime, enhancing productivity during gear and internal keyway machining. This is particularly valuable for facilities requiring frequent setup changes or handling varied broaching tasks.
Q: What materials and applications are suitable for this broaching machine?
A: The machine is constructed from mild steel, ensuring rigidity and durability. It is ideal for gear cutting, spline formation, and internal keyway broaching, commonly used in automotive, manufacturing, and engineering industries. The generous capacity supports workpieces up to 50 tons and a maximum diameter of 300 mm.
Q: When should I use the integrated coolant system?
A: The coolant system should be used during all broaching operations to maintain optimal tool temperature, reduce wear, and achieve smoother finishes. Automatic activation ensures consistent performance and extends tool life regardless of the project's scale or complexity.
Q: Where can this machine be installed and operated?
A: Designed for industrial settings including manufacturing plants and workshops, the machine requires electrical input of 250-300 V and a stable floor area accommodating its 2200 x 1200 x 2600 mm dimensions. Its robust design supports demanding broaching processes in both production and repair environments.
Q: What is the process for gear and internal keyway broaching on this machine?
A: The process involves securing the workpiece on the 600 x 450 mm table, selecting the appropriate broaching tool via the rapid tool change system, and programming the operation through the touchscreen PLC interface. The servo-driven spindle performs precise cuts while automatic lubrication and coolant systems maintain smooth operation.
Q: How does the machine's safety interlock feature benefit users?
A: Safety interlocks ensure the machine cannot be operated while setup doors are open or safety parameters are unmet, preventing accidents and offering operators peace of mind during daily use. This, combined with automatic lubrication and integrated cooling, supports a safe and productive environment.